Since 1985 in the Market

Innovation, Technology
& High Precision

Reference for more than 40 years in high-precision CNC machining, wire EDM and plunge EDM. Robust solutions for complex tooling manufacturing.

Eletroerosão a Fio de Alta Precisão

Eletroerosão a Fio de Alta Precisão

Centro de Usinagem CNC Avançado

Centro de Usinagem CNC Avançado

Qualidade e Repetibilidade Industrial

Qualidade e Repetibilidade Industrial

KAYAC DO BRASIL

We operate specialized precision tooling services, delivering custom solutions. Every new client is a challenge that pushes us toward maximum dimensional quality and exceptional mirrored finishes.

Our Trajectory

More than 4 decades of Continuous Evolution

Discover our history and learn how we became strategic partners of major industries nationwide.

Visão técnica industrial
40+
Anos de
Experiência

Origin and Tooling

Nascida em 1985 a partir da Kajac Ferramentaria e Usinagem LTDA em Diadema, a empresa iniciou suas atividades em uma pequena estrutura residencial. O crescimento ágil e a busca incessante por precisão nos levaram à expansão natural de nossas instalações.

Technology and Own Headquarters

Para acompanhar a demanda e o maquinário moderno, mudamos para nossa sede própria de 400m² em São Bernardo do Campo, na Av. Capitão Casa. Consolidamos novos serviços de Eletroerosão a Fio e Penetração, conquistando uma grande fatia do mercado de ferramentaria pesada.

Purpose and Partnership

Nosso objetivo é investir continuamente em tecnologia industrial de ponta para fornecer serviços ágeis, reposição garantida e suporte técnico excepcional. Conectamos sua indústria com as melhores soluções produtivas.

Join our professional team

We constantly seek committed talent with technical excellence in machining and tooling. Send your resume now for review.

Our Specialties

Services of High Precision

We master the main methods of manufacturing, thermal cutting and high-specification mechanical modeling.

Wire EDM

High-precision thermal process that uses controlled electrical discharges (sparks) to cut hardened metal plates. Ideal for creating complex cutting dies, precision punches and special gears in electrically conductive materials.

  • Cuts without mechanical stress on the material
  • Impeccable surface finish
  • Dimensional tolerances in the micron range
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Wire EDM machine

CNC Plunge EDM

Uses electrodes machined from copper or graphite to sculpt complex and mirrored cavities in hardened steel blocks. The process does not generate direct mechanical contact, allowing the manufacture of internal threads in hardened materials and highly complex geometric profiles.

  • Machining with CNC control and C-axis rotation
  • High-standard mirrored surface finishes
  • Lower electrode wear rate
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CNC Plunge EDM machine

CNC Machining

Automated chip removal controlled by numerical control commands. We execute projects of special electrodes, plastic mold cavities, industrial gauges and bending and drawing dies from technical drawings or 3D modeling.

  • Machining centers with high cutting speed
  • Excellent repeatability in varied batches
  • Capability to process highly complex geometries
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CNC machining machine

CNC Lathe

Specialized in external and internal turning of cylindrical pieces in serial or non-serial production. Kayac CNC turning process guarantees fast production cycles with millimetric precision in threads, grooves, chamfers and special profiles.

  • Automated chucking and threading
  • Optimized setup time for serial parts
  • Connected to advanced CAD/CAM systems
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CNC lathe industrial

2D / 3D Programming

Our engineering and modeling team creates and validates complex machining paths through advanced software such as Power Shape, Power Mill and Pitágoras. We guarantee virtual accuracy and cycle optimization before physical production.

  • 3D simulation against collisions and tool breaks
  • Optimized tooling projects
  • Reverse engineering and CAD file processing
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2D and 3D CAD/CAM programming

Surface Grinding & Milling

Mechanical abrasion process to correct and uniform flat planes or angled surfaces. Our grinders and mills create flat surfaces with rigorous parallelism and micro-dimensional tolerances essential for die bases.

  • High safety magnetic fixturing
  • Precision grinding for ferrous materials
  • Fine adjustment for drawing tools
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Surface Grinding and Milling machine

Fast Drilling

Electrical discharge drilling method (Small Hole EDM) used to make initial passage holes in high-hardness tempered steels. It allows drilling parts that would be impossible to drill with conventional fast steel drills.

  • Rapid execution of small-diameter holes
  • Drilling in already heat-hardened materials
  • Holes without burrs or contour deformation
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Fast Drilling EDM machine
Our Products

Portfolio of Real Parts

See some of the high-precision gauges, dies and punches developed in our industrial plant.

Rubber Extrusion Calibrator
Calibrators

Rubber Extrusion Calibrator

Precision Bending Die
Dies

Bending Die

Punch and Cut Die
Tooling

Punch and Cut Die

Precision Punches
Punches

Special Punches

Contour Calibrator
Calibrators

Contour Calibrator

Machined Special Die
Machining

Complex Dies

Excellence Seal

Rigorous Quality Control

We guarantee the geometric precision demanded by your project through state-of-the-art dimensional control equipment.

3D Measurement

A 3D arm that ensures exact verification and microscopic geometric deviation.

Episcopic Projection

Optical system for magnification and analysis of profiles and micro-grooves with high visual resolution.

Calibrated Hardness Testers

Exact measurement of hardness of heat-treated steels before and after EDM.

Metrological Software

Statistical calculations and measurement reports exportable as PDF.

Our Partners

Main Clients

Companies and metallurgical plants that trust our mechanical precision.

Calibrador Contorno
Calibrador Extrusão
Matriz Punção
Matriz Dobra
Calibrador Contorno
Calibrador Extrusão
Matriz Punção
Matriz Dobra
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Where We Are

Contact Us & Location

Get in touch directly by phone or visit our headquarters in São Bernardo do Campo.

Address

Av. Capitão Casa, 1150 - Vila Jerusalém, São Bernardo do Campo - SP, 09811-251

Phones

Commercial: (11) 4344-5555
WhatsApp: (11) 97666-1202

E-mails

comercial@kayac.com.br
sac@kayac.com.br

Business Hours

Monday to Friday: 07h to 17h

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